Abhilash Naidu Paspulati

Abhilash Naidu Paspulati

Systems Engineering Manager

Engineering leader with 10+ years delivering safety-critical, capital-intensive systems across GMP-regulated pharmaceutical manufacturing and precision engineering.

Currently driving Project Banksia, a landmark AUD 800M sovereign manufacturing investment supporting large-scale vaccine and biologics production.

Specialist in technology transfer, process validation, regulatory audit readiness (TGA / FDA / EMA), and operational handover of complex production systems.

$800M Project BanksiaGMP ManufacturingTechnology TransferRegulatory Compliance
Experience

Career Journey

Current

Independent Product Building

Jan 2026 - Present
Independent Software Engineer & AI Product Developer

Developing a suite of high-performance AI career-automation tools and mobile platforms during a planned technical upskilling sabbatical.

CareerAI SubmitPro

Jan 2026 - PresentFull-Stack AI Application
Lead Engineer & Architect

End-to-end development of an enterprise-grade job application automation platform.

Key Achievements
Architected multi-source Playwright scraping orchestrator with semantic scoring
Built React 19 / Tailwind v4 frontend with real-time SSE streaming status updates
Engineered failure-tolerant document rendering pipeline for PDF/LaTeX generation

ResumeCreatorApp

Jan 2026 - PresentCross-Platform Mobile App
Mobile App Developer

Developing a robust offline-first resume builder using Flutter and SQLite.

Key Achievements
Implemented modular template engine supporting 10+ professional designs
Engineered SQLite persistence layer for complex local state management
Designed and validated app store delivery pipelines and CI/CD workflows
CSL Seqirus logo

CSL Seqirus

Jul 2022 - Dec 2025
MS&T Process Engineer / Technology Transfer Lead

Led 10+ cross-functional teams on $800M Project Banksia. Global technology transfer for cell-culture vaccines and antivenom products.

Project Banksia

4 yearsGreenfield GMP Facility
Process Engineer – Technology Transfer

Large-scale capital program to establish GMP-compliant vaccine manufacturing capability supporting seasonal and pandemic supply.

Key Achievements
Successfully transferred flu cell culture and PNS product portfolio
Enabled first-time GMP manufacturing at receiving site
Reduced operational and regulatory risk during initial commercial campaigns
Life-Space Group logo

Life-Space Group

Nov 2021 - Jul 2022
Project Engineer

Delivered engineering solutions in nutraceutical manufacturing. Led tablet manufacturing and sachet packaging production lines.

TGA Manufacturing Lines Establishment

1 yearTablet Manufacturing & Sachet Packing Lines
Project Engineer – Line Establishment Lead

Establishment of two major GMP manufacturing lines under aggressive timelines to achieve regulatory approval.

Key Achievements
Achieved TGA license approval on first audit with zero major findings
Delivered two GMP-compliant production lines on schedule
Established TGA audit-ready tablet line and sachet line
Australian Pharmaceutical Manufacturers logo

Australian Pharmaceutical Manufacturers

Jul 2020 - Nov 2021
Technical Lead

Technical delivery ensuring GMP compliance for all pharmaceutical manufacturing processes.

NPD & NPI Programs

Multiple programsNew Product Development & New Product Introduction
Project / Process Engineer

End-to-end development and commercialization of pharmaceutical products from concept through routine production.

Key Achievements
Successfully commercialized multiple pharmaceutical products
Reduced post-launch deviations through strong process design
End-to-end ownership: formulation → pilot → commercial manufacturing
Australian Pharmaceutical Manufacturers logo

Australian Pharmaceutical Manufacturers

Sep 2018 - Jul 2020
Technical Scientist

Contributed to scientific and technical aspects of pharmaceutical production and process improvement.

NPD & NPI Programs

Multiple programsNew Product Development & New Product Introduction
Project / Process Engineer

End-to-end development and commercialization of pharmaceutical products from concept through routine production.

Key Achievements
Successfully commercialized multiple pharmaceutical products
Reduced post-launch deviations through strong process design
End-to-end ownership: formulation → pilot → commercial manufacturing
Glass Expansions logo

Glass Expansions

Jun 2017 - Aug 2018
Laser Technician

Laser programming and execution for precision engraving and cutting. Implemented 5S and continuous improvement initiatives.

Advanced Laser Manufacturing Optimization

1+ yearProcess Optimization
Laser Technician

Optimization of laser manufacturing processes for difficult-to-machine carbon materials.

Key Achievements
Enabled laser processing of carbon materials previously considered unfeasible
Significantly reduced scrap and rejection rates
SKF Australia Pty Ltd logo

SKF Australia Pty Ltd

Sep 2016 - Jun 2017
Mechanical Draftsperson

Drafted and designed large bearing systems for food, oil, and mining sector clients.

Industrial Bearing Design & Optimization

~1 yearMechanical Design
Mechanical Draftsperson

Design and optimization of large-scale bearing systems for global industrial clients.

Key Achievements
Supported high-reliability applications in critical industrial environments
Improved maintainability and lifecycle performance of bearing systems

Simplex CNC Systems

Feb 2016 - Aug 2016
Design Engineer

Spindle design and magnetic bearing integration for CNC systems. Conducted electromagnetic analysis and FEA.

Advanced CNC Spindle Design

Feb 2016 - Aug 2016Mechanical Design
Design Engineer

Designing state-of-the-art magnetic bearing spindle for CNC machines.

Key Achievements
CNC spindle redesign for magnetic-bearing compatibility
Electromagnetic analysis + structural/thermal FEA
CATIA design, tolerance stack-up, manufacturability
Services

What I Offer

Engineering Management & Systems Integration

End-to-end program delivery, multi-disciplinary team leadership, requirements traceability & design control for complex systems.

Technology Transfer & Validation

Global-to-local technology transfer, IQ/OQ/PQ validation lifecycle, QTPP, CQA, CPP alignment for regulated industries.

Regulatory Compliance & Quality

TGA/FDA/EU audit readiness, GMP/cGMP compliance, deviation management & CAPA processes.

Mechanical Design & Analysis

CATIA 3D modeling, FEA & electromagnetic analysis, CNC systems & precision engineering for safety-critical applications.

Technical Stack

Tools & Technologies

CATIA

Design & Analysis

FEA

Design & Analysis

FMEA

Design & Analysis

Electromagnetic Analysis

Design & Analysis

GMP

Regulatory

cGMP

Regulatory

TGA

Regulatory

FDA

Regulatory

Technology Transfer

Process & Systems

DOE

Process & Systems

Risk Analysis

Process & Systems

Validation (IQ/OQ/PQ)

Process & Systems

Python

Programming

PLC Fundamentals

Programming

CS50

Programming
Contact

Let's Connect

Response Time

I typically respond within 24-48 hours. For urgent matters, feel free to contact me directly via email.

Professional Assistant

Ask me about Abhilash's engineering management experience!